BCF & its applications
Beekaylon has the world's best technologies for producing Bulk Continuous Filament.
Our BCF capabilities
We have the latest Neumag S+ machines to produce BCF yarns. A unique aspect of Beekaylon's production process is that we are capable of producing tri-color BCF yarns. We also have the capacity to produce Polyester(PET) BCF, Nylon (PA 6) BCF as well as Polypropylene (PP) BCF yarns.
To ensure right quality of BCF, we have installed a host of Yarn Testing Machines. We also have Digital Thickness Gauge and Hexapod Tumbler Carpet Testing Machines to test/evaluate appearance retention, carpet thickness, comparison and recovery, etc.
Pilot Tufting & Weaving Machines help us to pre-test BCF Yarn Quality and also enable us to create Designs & Patterns on Rugs & Carpets.
| PRODUCTS | PROCESSES | MACHINES |
|---|---|
| BCF Mono & Tricolour | S+ Neumag |
| Cabling & Twisting | Bill |
| Heatsetting | Candice |
| MTuft Technologies | Modra |
Our Capacity
The BCF extrusion capacity is 800 tons per month, and Cabling and heatset capacity is 500 tons per month. The tricolor yarns capacity is 50 mt per month.
We offer Stain Proof, Fire Retardant, Super Soft, UV Stable and Antistatic features.
BCF Extrusion Denier Range
| RANGE | PA6 | PP | PET |
|---|---|---|---|
| Min | 900 | 1200 | 1100 |
| Max | 2700 | 3100 | 3000 |
BCF Mono-color Filaments Availability:
PET – 72F, 120F, 144F, 180F, 240F, 360F, 144F Sparkle
PP – 72F, 144F, 180F, 240F, 360F, 144F Sparkle
PA-6 – 42F, 68F, 84F, 128F, 150F, 210F, 240F
Heatset Type: Straight & Frieze
Gilbos
Max 6 ends
Capacity: 50MT/month
Possible to add Anti-Static capabilities to the yarn.
BCF Tri-color Filaments Availability:
PET – 144F, 240F, 360F
PP – 144F, 180F, 240F, 144F Sparkle
PA-6 – 69F, 99F, 129F, 240F
Multifolding
DPF: 0.6 DPF to 7 DPF
With POY/DTY yarns we are able to make Carpet Yarns.